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How modern freeze-drying tech is reshaping nutraceuticals

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October 18, 2025
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How modern freeze-drying tech is reshaping nutraceuticals



Freeze-drying, also referred to as lyophilization, is invaluable for stabilizing delicate compounds like probiotics that must survive the journey to the intestine. Pebley defined that this historical preservation methodology removes moisture with out damaging mobile construction or vitamins.

“And that’s what the Inca Indians did,” Pebley stated. “They harvested their greens, took them as much as Machu Picchu or 22,000 toes. The air is much less, it’s considerably of a vacuum. And over a protracted time period, these greens freeze-dried and so they had been shelf-stable then at that temperature and environment, so long as there wasn’t moisture absorbing into them.”

He added that OFD Life Sciences has a really related course of, accelerated by the next elevation or vacuum, which lowers the temperature at which the water goes from ice to vapor with out going by way of the liquid section.

Freeze drying has grow to be significantly worthwhile in dietary dietary supplements and prescribed drugs. Pebley stated it’s largely pushed by market calls for for shelf stability, longer expiration dates and concentrated actives that work in varied codecs like drinks and capsules.

As a contract producer, OFD Life Sciences will get plenty of tasks that cowl a large spectrum of elements to stabilize supplies.

“We would get anyone who’s extracted a compound from fruit that’s efficient for residual oxidative stress, nevertheless it must be stabilized,” he stated. “It’s not secure in a liquid section and it’s not secure very lengthy in a frozen section. Freeze drying is approached and we’ve performed plenty of supplies to pay attention it, as a result of now that you simply take away the water, you now have the efficiency in a dry, smaller quantity format. And so the flexibility to place extra right into a capsule or extra infused right into a product, then that’s what would drive the transfer in the direction of lyophilization. You possibly can then provide it in a secure format when you had a capsule or a pill.

Pebley stated whereas many issues might be freeze-dried, there are limits. As an illustration, it’s very troublesome to freeze dry supplies which can be excessive in fats or excessive in oils that aren’t in a position to be remoted.

“The most important organism we’ve ever freeze-dried and introduced again to life is a nematode, however that’s not a dietary complement.”

To listen to extra on trendy functions, effectivity features and Pebley’s forecast on the way forward for lyophilization, hearken to the NutraCast above or in your most well-liked podcast platform.

For those who take pleasure in listening to the NutraCast, be at liberty to depart a evaluation. You possibly can subscribe on Apple, iHeart, Spotify or wherever you get your podcasts.



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