The biotechnology firm, which specializes within the sustainable manufacturing of botanical extracts and practical oils, launched its new facility with a manufacturing capability of as much as 10,000 tonnes per yr to fulfill the rising international demand for premium-quality omega-3 oils.
The plant has begun manufacturing its first batches of omega-3 oils, and Natac expects to start out business gross sales within the coming weeks.
This improvement represents a big growth for Natac because it broadens its attain into sectors like meals, nutraceuticals and animal diet, Francisco Alcaín, Natac’s chief industrial officer, advised NutraIngredients.
“Our goal in opening this division is to turn out to be one of many foremost gamers out there and thus benefit from the rising worldwide demand for omega-3,” he stated.
Superior know-how
Natac’s new 28,000-square-meter facility incorporates technological improvements that assure the best oil high quality and stability, Alcaín defined.
The excessive vacuum techniques on the plant take away air and different gases from the managed surroundings, making a vacuum. This prevents oxidation, removes any potential contaminants, protects moisture-sensitive merchandise and maintains a sterile surroundings.
The plant’s inerting techniques introduce nitrogen into the manufacturing surroundings to forestall oxidative reactions, enhance product stability and improve shelf life.
“Our plant is an instance of sustainability, effectivity and respect for the surroundings because of its state-of-the-art purification and atmospheric emission management techniques,” Alcaín stated. “The plant has an entire nitrogen inerting system as quickly because the crude oil arrives.”
The know-how on the plant refines, deodorizes and bleaches omega-3 oils, preserving their purity and useful properties.
The plant’s course of removes impurities like free fatty acids, gums, mucilages, pastes and residues from the uncooked materials throughout refining. Then, bleaching is finished to filter out contaminants. Lastly, the plant deodorizes the oils to get rid of any fishy scent or style, producing Premium Omega-3 oil.
“The data we treasure in botanical extracts because of our plant in Hervás has helped us to develop an antioxidant mix with pure extracts that ensures stability and a course of to provide a superior omega-3 oil with lowered ranges of oxidants and an satisfactory elimination of contaminants,” Alcaín stated.
Sustainable approaches
Natac emphasizes eco-friendly practices and makes use of techniques that cut back emissions and waste, aligning with international traits towards environmentally accountable diet manufacturing.
It additionally promotes social and financial stability within the surrounding group by hiring native employees and offering them with specialised coaching.
The corporate employed native employees with numerous {qualifications} to assist stabilize the agricultural inhabitants and contribute to financial and social prosperity within the space, Alcaín defined.
“For its start-up, we’ve employed employees from the world with totally different {qualifications},” he stated.
Presently, the workforce consists of 17 individuals, however Natac plans to just about double that quantity when the plant reaches full capability.