The platform identifies real-time deviations or anomalies for its state-of-the-art processing amenities and supplies a cloud-based, complete, centralized knowledge reporting system. By evaluating the anomalies, GC Rieber VivoMega can proactively plan upkeep and scale back surprising downtime.
Ståle Søfting, gross sales and advertising director at GC Rieber VivoMega, advised NutraIngredients: “We wish to scale back unplanned downtime by a single-digit proportion by using AI to foretell upkeep necessities.”
Enhancing the manufacturing course of
The know-how additionally permits the Norway-based firm to investigate power consumption in real-time, figuring out methods to lower its power use. For instance, it has recognized 500,000 kw/h per yr of power waste in relation to its steam utilization, equal to twenty-two Norwegian households’ yearly electrical energy use. The corporate’s power administration crew is now working to cut back this inefficiency.
“With Intelecy’s platform, we will considerably enhance our manufacturing course of and strengthen our environmental initiatives,” mentioned Torbjørn Saltkjelvik, course of optimizer at GC Rieber VivoMega. “Beforehand, we centered on addressing faults as they occurred and took preventive measures based mostly on these time intervals. Now, now we have elevated give attention to predictive upkeep, which allows us to anticipate future points and tackle them earlier than they change into a priority.
“Combining the in depth information of our plant operators with AI know-how, we scale back downtime, mitigate the dangers of contamination and make sure the excessive requirements set for our platinum-grade omega-3 oil.”
Søfting added that the corporate is operating the AI know-how at its two latest amenities (it has one other facility in operation).
Machine studying
The no-code AI device creates anomaly detection machine studying fashions with out the necessity for guide coding. Historic knowledge from profitable manufacturing runs is fed into the Intelecy platform, enabling the fashions to be taught and perceive the patterns of a well-functioning manufacturing course of. When a deviation is detected within the real-time manufacturing knowledge, an anomaly is generated within the Intelecy platform.
“This proactive method allows strategic planning and predictive scheduling of the plant’s downtime, avoiding surprising shutdowns triggered by excessive stress or extreme warmth, which boosts effectivity, reliability, and sustainability,” Saltkjelvik defined. ”Moreover, the cloud-based platform allows our crew to watch and handle our programs from wherever at any time, which is ever extra necessary as we proceed to broaden.
Søfting added that the corporate expects to realize elevated effectivity in manufacturing, “thereby enabling us to be extra aggressive out there”.
